China wholesaler OEM Auto Forging Truck Engine Axle Crank Shaft electric axle

Product Description

OEM Auto Forging Truck Engine Axle Crank Shaft

The crankshaft is the most important part of the engine. It bears the force from the connecting rod and converts it into torque, which is output through the crankshaft and drives other accessories on the engine. The crankshaft is subjected to the combined action of centrifugal force of rotating mass, periodic gas inertia force and reciprocating inertia force, which makes the crankshaft bear the bending and torsional load. Therefore, the crankshaft is required to have sufficient strength and stiffness,
and the journal surface shall be wear-resistant, work evenly and have good balance.

       Material specification:
       1. Carbon & low alloy steel;
       2. Stainless steel;
       3. High alloy & wear resist steel;
       4. Gray iron; Ductile iron;
       5. Malleable iron;
       6. Alloyed cast iron;
       7. Aluminum alloy;
       8. Cooper alloy;
       9. Zinc alloy

       Specifications:
       1. ISO9001: 2000 certification
       2. TUV (PED 97/23/EC & AD2000 aa W0/TRD 100) certification
       3. Professional OEM manufacturer
       4. Process: Precision made. Experience & Reasonable QC that you can reply on Each part would be
       given 100% test and tryout before shipment. 5. Adequate supply capacity. Punctual delivery time.

The stress of crankshaft is extremely complex. It works under the joint action of periodically changing gas pressure, reciprocating inertia force and its torque, and bears huge alternating bending and torsion loads. At the same time, it is also a slender high-speed rotating part, so it needs strict dynamic balance, and bending and distortion are not allowed to exceed a certain value. Therefore, our crankshaft needs to be made of very high-quality materials and undergo strict surface treatment process. 45, 40Cr, 35Mn2 and other medium carbon steel and medium carbon alloy steel are generally used for die forging, and nodular cast iron is also used more in recent years. After forging or casting, in order to improve the fatigue strength of the crankshaft and eliminate stress concentration, shot peening shall be carried out on the journal surface, and the fillet shall be rolled; In order to improve the surface hardness of the journal, it is also necessary to do high-frequency quenching or nitriding treatment on the journal surface, and finally finish machining. The crankshaft treated in this way has sufficient fatigue strength and stiffness against bending and torsion, and the journal has large enough pressure bearing surface and wear resistance. It ensures the high hardness and accurate size control of the crankshaft. Enable users to have a good use feeling.

Features:custom forgings Crankshaft
1) Materials:  carbon steel, Alloy steel, stainless steel, aluminum, bronze, brass, etc. 
2) Standard: JIS, DIN, ASTM, BS
3 ) Surface treatment  :Electro Zinc Plating Hot deep zinc plating, Electrophoresis, Powder
coating, Painting ,Shoot blasting etc. 
4) Weight: 0.1 -10,000kg
5) Processes : Forging ,Sand Casting, Investment Casting, Precision Casting, CNC Machining. 
6) Manufacturing equipments: 3 die-forging product lines (3 ton stamp forging hammer product line, 1000 ton friction product line, 1250 ton press product line), various loose hammers and cylinder parts , automatic control ring forging machine, heat treatment cellar, digital control fibre natural gas car furnace, standing machine tool, machine tools, standing miller,  standing drill machine, bench drill machine ,CNC machining centre etc
7) Testing equipment: Supersonic inspection machine, Supersonic flaw detecting machine , physics and chemical analysis.
8)Services
a) Also can design and manufacture forged according to the customers’ requirement
b) ISO9001 quality control and inspection
c) In house & Third Parties
d) Ordering and warehousing
9)Packing: Wooden cases or according to customers’ needs

   Q: Why choose CZPT product?
   A: We CZPT have our own plant– HangZhou CZPT machinery Co., Ltd, therefore, we can surely
   promise the quality of every product and provide you comparable price.

   Q: Do you provide OEM Service?
   A: Yes, we provide OEM Service.

   Q: Do you provide customized shaft products?
   A: Yes. Customers give us drawings and specifications, and we will manufact accordingly.
 
   Q: What is your payment term?
   A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.

 If you are interested in the product, please click ” SEND ” for more details.

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Steel
Heat Treatment: Normalizing
Customization:
Available

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Customized Request

axle shaft

How does proper maintenance extend the lifespan of axle shafts and drivetrains?

Proper maintenance plays a crucial role in extending the lifespan of axle shafts and drivetrains in vehicles. By following recommended maintenance practices, owners can prevent premature wear, identify potential issues early, and ensure optimal performance. Here’s a detailed explanation of how proper maintenance extends the lifespan of axle shafts and drivetrains:

  • Lubrication: Regular lubrication is essential for axle shafts and drivetrain components. Adequate lubrication reduces friction between moving parts, minimizing wear and heat generation. It helps prevent metal-to-metal contact, which can lead to damage and premature failure. Proper lubrication ensures smooth operation and protects against corrosion, promoting the longevity of axle shafts and drivetrain components.
  • Fluid Inspection and Replacement: Regular inspection and replacement of fluids, such as gear oil and transmission fluid, are essential for maintaining the health of axle shafts and drivetrains. Over time, fluids can become contaminated, lose their lubricating properties, or develop excessive wear particles. By regularly inspecting and replacing fluids according to the manufacturer’s recommendations, owners can ensure optimal lubrication and cooling, reducing the risk of component damage and extending the lifespan of axle shafts and drivetrains.
  • Seal and Boot Maintenance: Axle shafts are equipped with seals and boots that protect them from contamination and retain lubricants. Proper maintenance involves inspecting and replacing damaged or worn seals and boots. Cracked or torn boots can allow dirt, moisture, and debris to enter, leading to accelerated wear and potential damage to the axle shafts and other drivetrain components. Regular maintenance of seals and boots helps maintain a protective barrier, preserving the integrity and longevity of the axle shafts and drivetrains.
  • Alignment and Suspension: Proper alignment and suspension settings are crucial for the health of axle shafts and drivetrains. Misalignment or improper suspension geometry can place excessive stress on the axle shafts, leading to premature wear or failure. Regular wheel alignment and suspension inspections, as well as addressing any issues promptly, help distribute the load evenly across the axle shafts, reducing strain and extending their lifespan.
  • Regular Inspections: Conducting regular inspections of the axle shafts and drivetrain components allows owners to identify any signs of wear, damage, or abnormalities. This includes checking for excessive play, unusual noises, leaks, or vibrations. By catching potential issues early, owners can take timely action, such as repairing or replacing worn components, preventing further damage and preserving the overall health and longevity of the axle shafts and drivetrains.
  • Proper Driving Habits: Responsible driving habits can also contribute to the extended lifespan of axle shafts and drivetrains. Avoiding aggressive acceleration, hard braking, and abrupt shifts can reduce stress on these components. Smooth and controlled driving minimizes sudden torque changes and excessive forces, preventing unnecessary wear and extending the life of axle shafts and drivetrains.

By adhering to proper maintenance practices, owners can significantly increase the lifespan of axle shafts and drivetrains in their vehicles. Regular lubrication, fluid inspection and replacement, seal and boot maintenance, alignment and suspension checks, regular inspections, and adopting responsible driving habits all contribute to reducing wear, preventing damage, and maximizing the performance and longevity of axle shafts and drivetrains.

In summary, proper maintenance plays a vital role in extending the lifespan of axle shafts and drivetrains. It ensures adequate lubrication, inspects and replaces fluids, maintains seals and boots, addresses alignment and suspension issues, conducts regular inspections, and promotes responsible driving. By following these practices, owners can enjoy a longer lifespan and optimal performance from their vehicle’s axle shafts and drivetrains.

axle shaft

How does axle shaft quality impact the overall durability of a vehicle?

The quality of axle shafts has a significant impact on the overall durability of a vehicle. Axle shafts play a crucial role in transmitting power from the drivetrain to the wheels and supporting the weight of the vehicle. Here’s a detailed explanation of how axle shaft quality affects the durability of a vehicle:

  • Strength and Load Capacity: High-quality axle shafts are typically constructed from strong and durable materials, such as forged steel or alloy steel. These materials offer increased tensile and yield strength, allowing the axle shafts to handle higher torque loads and support the weight of the vehicle more effectively. Axle shafts with higher load capacities and structural integrity are less prone to bending, breaking, or premature failure, ensuring long-term durability.
  • Resistance to Fatigue: Axle shafts are subjected to repeated and varying loads during vehicle operation, which can lead to metal fatigue over time. High-quality axle shafts are designed and manufactured to withstand these cyclic loads without developing cracks or fractures. They undergo rigorous testing and quality control processes to ensure resistance to fatigue, enhancing the overall durability of the vehicle.
  • Corrosion Resistance: Axle shafts are exposed to various environmental factors, including moisture, road salt, and debris. High-quality axle shafts often feature protective coatings or treatments, such as galvanization or specialized finishes, to enhance corrosion resistance. These coatings prevent rust and corrosion from compromising the structural integrity of the axle shafts, contributing to their long-term durability.
  • Precision Engineering: Axle shafts with superior quality are precisely engineered to meet strict tolerances and specifications. They are manufactured using advanced techniques, such as forging or CNC machining, to ensure dimensional accuracy and proper fitment with other drivetrain components. Precise engineering eliminates excessive play or misalignment, reducing stress on the axle shafts and enhancing the overall durability of the vehicle.
  • Heat Treatment: High-quality axle shafts often undergo specialized heat treatment processes, such as induction hardening or tempering. These heat treatment techniques improve the hardness and strength of the axle shafts, making them more resistant to wear, deformation, and surface damage. Heat-treated axle shafts exhibit enhanced durability and longevity, even under demanding driving conditions.
  • Manufacturer Reputation: The reputation of the axle shaft manufacturer is also a crucial factor in determining the quality and durability of the product. Reputable manufacturers with a history of producing reliable and high-quality axle shafts are more likely to deliver durable and long-lasting components. Choosing axle shafts from trusted manufacturers reduces the risk of premature failure and ensures higher overall vehicle durability.

It’s important to note that the durability of a vehicle is influenced by various other factors, including proper maintenance, driving conditions, and overall vehicle design. However, the quality of axle shafts significantly contributes to the vehicle’s ability to withstand demanding loads, harsh environments, and extended service life.

When replacing or upgrading axle shafts, it is crucial to select high-quality components that match the vehicle’s specifications and intended use. Professional installation by experienced technicians is recommended to ensure proper fitment and compatibility, further enhancing the durability and performance of the vehicle.

In summary, axle shaft quality directly impacts the overall durability of a vehicle by providing increased strength, resistance to fatigue and corrosion, precision engineering, heat treatment, and the reliability associated with reputable manufacturers. Investing in high-quality axle shafts contributes to a more durable and reliable vehicle that can withstand the demands of various driving conditions and extended use.

axle shaft

How does axle shaft length and material affect a vehicle’s performance?

The length and material of an axle shaft can have an impact on a vehicle’s performance in several ways. Both factors play a role in determining the vehicle’s handling, power delivery, efficiency, and overall drivability. Here’s a detailed explanation of how axle shaft length and material affect a vehicle’s performance:

Axle Shaft Length:

The length of the axle shaft refers to the distance between the differential or transaxle and the wheel hub. The axle shaft length can influence the following aspects of a vehicle’s performance:

  • Traction and Stability: A longer axle shaft can provide increased stability and traction, especially in situations where weight transfer occurs during acceleration or cornering. The longer length helps distribute the vehicle’s weight more evenly between the wheels, enhancing grip and stability.
  • Turning Radius: The length of the axle shaft affects a vehicle’s turning radius. Generally, a shorter axle shaft allows for a tighter turning radius, making it easier to maneuver in tight spaces or negotiate sharp turns. On the other hand, a longer axle shaft may result in a larger turning radius, requiring more space for turning maneuvers.
  • Ground Clearance: The length of the axle shaft can impact a vehicle’s ground clearance. A shorter axle shaft may provide higher ground clearance, which can be advantageous for off-road vehicles or those designed for rugged terrain. Conversely, a longer axle shaft may reduce ground clearance, potentially limiting the vehicle’s ability to navigate obstacles.

Axle Shaft Material:

The material used in the construction of an axle shaft can significantly influence a vehicle’s performance characteristics. Here are some ways in which axle shaft material can impact performance:

  • Strength and Durability: The material of the axle shaft determines its strength and durability. High-strength materials, such as alloy steel or specialized composites, can withstand higher torque loads and provide enhanced durability, making them suitable for high-performance or heavy-duty applications. Stronger materials also contribute to improved reliability and reduced risk of axle shaft failure.
  • Weight Reduction: The choice of lightweight materials, such as aluminum or carbon fiber, for the axle shaft can help reduce overall vehicle weight. A lighter axle shaft contributes to improved fuel efficiency, handling, and acceleration. It also reduces unsprung weight, which positively affects the vehicle’s suspension dynamics and responsiveness.
  • Flexibility and Damping: Some axle shaft materials possess inherent flexibility or damping properties that can influence the vehicle’s ride quality and handling characteristics. Certain composite materials or designs can help absorb vibrations and shocks from the road surface, contributing to a smoother and more comfortable ride.
  • Cost and Manufacturing: The choice of axle shaft material can impact manufacturing costs and feasibility. Some materials may be more expensive or require specialized manufacturing processes, affecting the overall cost of the vehicle. Additionally, material availability and ease of fabrication can influence the practicality of using certain materials for axle shaft construction.

It’s important to note that axle shaft length and material selection are typically determined by the vehicle manufacturer based on various considerations, including the intended purpose of the vehicle, performance targets, cost factors, and engineering requirements. Optimizing axle shaft length and material can contribute to achieving the desired balance of performance, handling, durability, and efficiency for a specific vehicle application.

China wholesaler OEM Auto Forging Truck Engine Axle Crank Shaft   electric axleChina wholesaler OEM Auto Forging Truck Engine Axle Crank Shaft   electric axle
editor by CX 2023-12-07